$80 Million - Mobile, AL
Services: Structural, Process Piping, Electrical, Fire
Protection, Life Safety, LEED Consulting
GSE provided building and equipment foundations and slab
design, Medium Voltage, Process Piping, Life Safety, and Fire Protection for
Airbus’s first North American aircraft assembly plant. In order to
meet the aggressive schedule, GSE supported a hybrid construction approach
implementing both fast-track and design-bid-build methods. The completed
project will be one of the largest LEED Silver projects built in the United
States.
$350 M – Columbus, MS
Services: Life Safety, Mechanical Engineering, Electrical Engineering, and Structural Engineering.
SeverCorr is a 1.2 million sq. ft. facility that produces 1.5 million ton of flat rolled steel products for the automotive industry. GSE designed all facilities in the cold mill area including the pickle line, cold rolling mill, galvanizing line and annealing bay.
$1.2 Billion – Calvert, AL
Services: Structural, Civil, Mechanical, Survey, Process Piping, Electrical, Fire Protection, Life Safety
GSE provided the design of the Stainless Steel Hot Annealing and Pickle Line (HAPL) and the Cold Annealing and Pickle Line (CAPL). Also included was all associated infrastructure, medium voltage distribution, fire protection system design for the entire site, and the lightning protection and grounding design for the Carbon Steel complex. The HAPL and CAPL processes involve the heating and acid etching the steel through series of ovens and acid baths. These processes require the support of extensive process piping and systems. They included a variety of acid storage and distribution, steam, cooling water, natural gas, electrical.
$60 M
– Axis, AL
Services:
Civil Engineering, Structural Engineering, Mechanical Engineering, Electrical
Engineering, Fire Protection Engineering, Piping Engineering
SSAB,
formally IPSCO, is an existing steel manufacturing facility in Axis, AL.
In an effort to provide more control over their steelmaking process, SSAB
installed a Vacuum Tank Degasser (VTD) at their melt shop. The VTD project
involved placing equipment in a 20,000 square foot footprint, 80 feet high,
with three working levels. Structural Engineering services included the design
to support a 300 Ton overhead crane. Electrical and Piping design
included rerouting existing utilities to allow the VTD process area to be added
at the existing facility. The addition was required to be implemented with only
minor disruption to the operations of the facility.
$30 M
- Panama City, FL
Services: Construction Management, Civil Engineering,
Structural Engineering, Environmental Permitting,
GSE provided
planning, design, engineering, and construction supervision for a new undersea
pipe umbilical facility. The general
construction scope was the renovation of an approximately 165,000 sq.ft. manufacturing
space with two 50,000 sq. ft. circular buildings designed to spool pipe umbilicals.
Detailed design included the manufacturing facility, spooling building, guard
building and gate. In addition, design of the site, including grading, paving,
storm drainage, fire water, domestic water, sewage, electrical, and
communications were carried out. The site was built on a brownfield
with serious environmental considerations found during construction, which
added additional constraints and complexity to the planning of the
facility.
$500,000 – Calvert, AL
Services: Structural, Electrical
GSE teamed with Siemens to provide all electrical design services for the medium voltage, communication and data systems for the 1500 acre ThyssenKrupp Mill Complex. The work was completed as part of a design-build effort with G.A. West.
$250
M -Mobile, AL
Services:
Construction Management, Structural Engineering, Mechanical Engineering, Electrical
Engineering, Civil Site Development,
GSE
was part of a design team that provided planning, design, engineering, and
construction supervision for a new container terminal at Choctaw Point for
Mobile Container Terminal, Inc. The planning and layout of the terminal along
with the gate considered future expansions of the facilty. Detail design
included an Administration Building, Maintenance Building, Longshoremen's
Shelter, and several smaller buildings and gate. GSE provided all structural,
mechanical, electrical design for all buildings civil site design, and structures. Work also included the planning and design of a fully
automated gate complex for this terminal. GSE also provided long term construction administration at the
site.
$28M – Donaldsonville, LA
Services: Mechanical, Electrical, Fire Protection, Civil, Survey
CF Industries is a global leader in nitrogen fertilizer manufacturing and distribution. GSE partnered with Holden Architects to provide engineering for the new 20,000 sq. ft. two-story maintenance and engineering buildings for CF Industries, located in Donaldsonville, LA. GSE used energy efficient design techniques coupled with advanced equipment selection to follow the building's overall modern approach. Project collaboration and design was performed utilizing BIM modeling of both site and MEP systems. GSE’s scope of work included HVAC design, electrical and lighting for both the building and site, fire protection design, civil engineering, and surveying.
SMS Siemag - Leipsic, Ohio
Services: Structural and Life Safety
GSE was contracted by German equipment giant, SMS Siemag,
to provide the structural engineering for the design and installation of the
steel structures supporting their process equipment which included the vertical
entry looper, exit loopers, cleaning section, nickel flash section, continuous
annealing, inspection, and recoiling equipment.
$60 M
– Axis, AL
Services:
Survey, Construction Planning, Civil Engineering, Structural Engineering,
Electrical Engineering, Mechanical Engineering
IPSCO built a 60,000 ton
capacity Heat Treat and Quench facility at its Axis, AL mini-mill site.
GSE was responsible for all engineering for this project. Services
included survey and construction layout, site civil design, building and
equipment structural foundations, building and equipment electrical and
mechanical design including the 1 million gallon quench system, and
construction management.
$16M Pickle Line – Calvert, AL
Services: Strutural, Process Piping, Electrical, Fire Protection, Life Safety, Interior Design, Mechanical, Plumbing, Construction Management
Steel Warehouse Alabama features a state of the art push pull pickler capable of pickling hot rolled coils up to one inch thick and up to 72" in width. The new facility has rail and truck access and barge access nearby. The line can produce pickled dry, pickled and oiled, Mil-Bond and dry lubed strip. GSE provided full engineering services for Steel Warehouse’s heavy gage Push/Pull Pickle Line constructed at the Calvert Industrial Park. The scope of this work included engineering for all buildings and equipment support for the approximate 106,000 square foot facility.
$18.5M Pickle Line
– Calvert, AL
Services-
Construction Engineering
Toledo, Ohio based
Heidtman Steel, a processor of flat rolled carbon steel, contracted GSE for
their new 114,000 sq. ft steel processing facility located at ThyssenKrupp
Industrial Park. Phase one of the facility will include
installation of a 0.250 in. x 78 in. slitter that is capable of handling
80,000-pound coils.
$16M Slitting Line – Calvert, AL
Services: Structural, Civil, Life Safety, Interior Design
Kloeckner Metals Corporation consists of three business segments: Flat Rolled Group, Heavy Carbon Group and Special Products Group. The facility, located within ThyssenKrupp Industrial park, is a 100,000-square-foot, light-gauge steel flat rolled processing center. GSE provided full engineering services for Kloeckner Steel’s new slitting line and coil storage facility. Design included foundation for rail access into the building and a 40 foot deep looping pit. The project design was coordinated with a “fast-track” construction approach.
$100M – Mobile, AL
Services: Cost
Estimation, Environmental Permitting
GSE constructed cost
estimate and environmental Permitting. The permitting activities included air,
water and solid waste as required for a new spiral welded pipe mill and
associated fusion-bonded epoxy coating facility.
$16M – Columbia, TN
Services: Structural, Civil, Life Safety, Interior Design
Samuel, Son & Co., Limited is a steel mill designed to support the growing automotive market in the South, this new facility will house a new world-class hybrid automotive blanking line with a width capability up to 2050mm (80.7”). GSE provided full engineering services for Samuel Steel’s new slitting line and coil storage facility. Design included foundation for rail access into the building and soil reinforcement methods to avoid extensive deep foundations.
